v1.0.0 to v1.0.0

62 added, 1 removed. Audit A to A.

---
name: neqsim-consequence-analysis
version: "1.0.0"
description: "Quantitative consequence analysis for oil & gas hazards — jet fire, pool fire, vapour cloud explosion (VCE), BLEVE, Gaussian plume and heavy-gas dispersion, probit-based fatality probabilities, individual and societal risk roll-up. USE WHEN: a task requires fire-radiation contours, dispersion to LFL/IDLH/ERPG, BLEVE thermal/missile assessment, or QRA-style risk integration of multiple release outcomes. Anchors on neqsim.process.safety.fire, neqsim.process.safety.dispersion, neqsim.process.safety.qra."
last_verified: "2026-04-26"
requires:
java_packages:
- neqsim.process.safety.fire
- neqsim.process.safety.dispersion
- neqsim.process.safety.qra
---
# NeqSim Consequence Analysis Skill
Quantitative consequence modelling that converts a release scenario (mass flow,
inventory, ignition probability) into thermal radiation contours, overpressure
contours, dispersion footprints, and finally individual / societal fatality risk
per ISO 17776, NORSOK Z-013, API 752 and the CCPS *Guidelines for Chemical
Process Quantitative Risk Analysis*.
## When to Use
- Jet-fire, pool-fire, VCE or BLEVE source-term modelling
- Toxic / flammable dispersion to LFL, IDLH, ERPG-2/3 or 1 % fatality contours
- Probit-based fatality probability for thermal radiation, overpressure or toxic dose
- QRA roll-up: combine release frequency × ignition probability × fatality probability
- Source-term generation as input to PHAST / FLACS / KFX
Distinct from `neqsim-process-safety` (HAZOP / LOPA / SIL — frequency side) and
`neqsim-relief-flare-network` (PSV sizing / flare radiation — design side). This
skill is the *consequence* side of QRA.
## Standards
- **API 521** §6 — flare and vent radiation, fire heat input
- **API 752 / 753 / 756** — facility siting, occupied buildings
- **NORSOK Z-013 / S-001** — risk acceptance, fire & explosion loads
- **CCPS QRA Guidelines** — probit constants, ignition probabilities
- **TNO Yellow Book** — multi-energy / Baker-Strehlow VCE
- **EI 15** — hazardous area classification
## Method 1 — Jet Fire (API 521 + CCPS solid-flame)
```java
import neqsim.process.safety.fire.JetFireModel;
import neqsim.process.safety.dispersion.ProbitModel;
// 30 kg/s gas leak, 50 MJ/kg HoC, 25 % radiative fraction
JetFireModel jet = new JetFireModel(30.0, 50.0e6, 0.25);
double flux50m = jet.radiationFluxAt(50.0); // W/m²
double dist125 = jet.distanceForFlux(12500.0); // m where flux = 12.5 kW/m²
```
Typical thermal radiation criteria (API 521 / NORSOK S-001):
| Flux (kW/m²) | Effect | Use |
| ------------ | --------------------------------------- | -------------------------- |
| 1.6 | No discomfort for long exposure | Public area limit |
| 4.7 | Sufficient for evacuation in 30 s | Escape route |
| 12.5 | Wood ignites, equipment failure (5 min) | Process equipment limit |
| 37.5 | Structural failure of process equipment | Damage to steel structure |
## Method 2 — Pool Fire
```java
import neqsim.process.safety.fire.PoolFireModel;
// 500 kg liquid, burning rate 0.05 kg/m²·s, dike diameter 8 m, η = 0.30
PoolFireModel pool = new PoolFireModel(0.05, 8.0, 50.0e6, 0.30);
double flux = pool.radiationFluxAt(25.0); // W/m² at 25 m
```
## Method 3 — Vapour Cloud Explosion (TNO Multi-Energy)
```java
import neqsim.process.safety.fire.VCEModel;
// 200 kg flammable in cloud, congestion class 7 (heavy)
VCEModel vce = new VCEModel(200.0, 50.0e6, 7);
double overpressure = vce.overpressureAt(60.0); // Pa at 60 m
double safeDist = vce.distanceForOverpressure(20684.0); // m for 3 psi
```
## Method 4 — BLEVE
```java
import neqsim.process.safety.fire.BLEVECalculator;
// 50 t propane vessel
BLEVECalculator bleve = new BLEVECalculator(50000.0, 50.0e6, 0.40);
double fireballDiameter = bleve.fireballDiameter(); // m
double fireballDuration = bleve.fireballDuration(); // s
double thermalDose = bleve.thermalDoseAt(150.0); // (W/m²)^(4/3)·s
```
## Method 5 — Gaussian Plume Dispersion (Briggs σ)
```java
import neqsim.process.safety.dispersion.GaussianPlume;
// 10 kg/s leak, ground-level source, 4 m/s wind, neutral stability D
GaussianPlume plume = new GaussianPlume(10.0, 0.0, 4.0,
GaussianPlume.Stability.D, GaussianPlume.Terrain.RURAL);
double conc = plume.centerlineGroundConcentration(200.0); // kg/m³
double distLFL = plume.distanceToConcentration(0.044); // m to methane LFL
```
Stability classes: A (very unstable) … F (stable). RURAL vs URBAN selects Briggs σ
coefficients per Pasquill-Gifford. Use `Stability.F` for worst-case dispersion
analysis (calm night, low wind).
## Method 6 — Heavy-Gas Dispersion
For dense releases (CO₂, propane, butane) the Gaussian model under-predicts
near-field concentrations. Use `HeavyGasDispersion` (Britter-McQuaid screening):
```java
import neqsim.process.safety.dispersion.HeavyGasDispersion;
HeavyGasDispersion hgs = new HeavyGasDispersion(
50.0, // continuous release rate [kg/s]
1.98, // gas density at release [kg/m³]
1.20, // ambient density [kg/m³]
4.0); // wind speed [m/s]
double distLFL = hgs.distanceToConcentration(0.05); // m
```
## Method 7 — Probit Fatality Probability
```java
import neqsim.process.safety.dispersion.ProbitModel;
// Thermal: Y = a + b·ln(t·F^(4/3)), 60 s exposure at 12.5 kW/m²
double pFatality = ProbitModel.thermalFatality()
.fatalityProbability(60.0, 12500.0);
// Toxic H2S: Y = -31.42 + 3.008·ln(C^1.43·t)
ProbitModel h2s = ProbitModel.h2sFatality();
double pH2S = h2s.fatalityProbability(600.0, 5.0e-4); // 10 min, 500 ppm
// Overpressure (lung haemorrhage): Y = -77.1 + 6.91·ln(P)
ProbitModel ovp = ProbitModel.overpressureFatality();
```
Built-in factories: `thermalFatality()`, `overpressureFatality()`,
`h2sFatality()`, `cl2Fatality()`, `nh3Fatality()`, `coFatality()`. The
`ToxicLibrary` class centralises probit constants for common toxic gases.
## Method 8 — QRA Roll-up
```java
import neqsim.process.safety.qra.ConsequenceAnalysisEngine;
ConsequenceAnalysisEngine e = new ConsequenceAnalysisEngine(
"10 mm gas leak", 1.0e-4); // release frequency [/yr]
e.addJetFire(0.05, jet, ProbitModel.thermalFatality(), 60.0);
e.addJetFire(0.02, pool, ProbitModel.thermalFatality(), 60.0);
e.addToxicCloud(0.01, plume, ProbitModel.h2sFatality(), 600.0);
double IRPA = e.individualFatalityRiskPerYear(50.0); // at 50 m
String text = e.report(50.0);
```
The engine sums:
`IRPA(d) = Σ_outcome f_release · f_branch · P_fatality(d, outcome)`
Compare against acceptance criteria:
| Criterion | Limit | Source |
| ---------------- | ---------------------- | ------------------- |
| Worker IRPA | 1·10⁻³ /yr (intolerable) | UK HSE R2P2 |
| Worker IRPA | 1·10⁻⁶ /yr (broadly acceptable) | UK HSE R2P2 |
| NORSOK FAR | 10 fatalities / 10⁸ h | NORSOK S-001 |
| Public 1 % fatal | 35 m typical for 12.5 kW/m² | API 752 |
+ ## Method 9 — Flare Flame Radiation & Noise (API 537)
+
+ ```java
+ import neqsim.process.safety.fire.Api537FlareFlameModel;
+
+ Api537FlareFlameModel flame = new Api537FlareFlameModel(
+ 50.0, 50.0e6, 0.20, 200.0) // mDot[kg/s], HoC[J/kg], radiantFrac, vExit[m/s]
+ .setStackHeightM(40.0)
+ .setWindSpeedMPerS(10.0);
+
+ double r473 = flame.sterileZoneRadiusM(Api537FlareFlameModel.FLUX_4_73_KW); // property line
+ double q75 = flame.heatFluxAtGroundDistance(75.0); // W/m²
+ double spl = flame.soundPressureLevelDb(100.0); // dB at 100 m
+ ```
+
+ Use this instead of the point-source jet-fire form when the source is an elevated
+ flare tip (it accounts for stack height, wind tilt, and flame geometry).
+
+ ## Method 10 — Hazardous-Area Zone Classification (IEC 60079-10-1)
+
+ ```java
+ import neqsim.process.safety.dispersion.HazardousAreaCalculator;
+ import neqsim.process.safety.dispersion.HazardousAreaCalculator.ReleaseGrade;
+
+ HazardousAreaCalculator calc = new HazardousAreaCalculator(
+ 0.1, // release mass flow [kg/s]
+ 6.0, // process pressure [bara]
+ 340.0, // temperature [K]
+ 0.044, // LFL [volume fraction]
+ 0.01604) // molar mass [kg/mol]
+ .setReleaseGrade(ReleaseGrade.SECONDARY) // CONTINUOUS / PRIMARY / SECONDARY
+ .setSafetyFactor(0.5);
+
+ double dHaz = calc.hazardousDistanceM();
+ String zone = calc.zoneClassification(); // "Zone 0" / "Zone 1" / "Zone 2"
+ ```
+
+ Maps the dispersion result to an Ex zone for electrical-equipment selection.
+ CONTINUOUS → Zone 0, PRIMARY → Zone 1, SECONDARY → Zone 2.
+
+ ## Method 11 — Passive Fire Protection (PFP) Demand (API 521 / NORSOK S-001)
+
+ ```java
+ import neqsim.process.safety.fire.PfpDemandCalculator;
+ import neqsim.process.safety.fire.PfpDemandCalculator.FireType;
+ import neqsim.process.safety.fire.PfpDemandCalculator.PfpDemandResult;
+
+ PfpDemandResult pfp = new PfpDemandCalculator(
+ 100.0e3, // fire heat flux [W/m²] (pool ~100 kW/m², jet ~250+ kW/m²)
+ 0.012) // wall thickness [m]
+ .setFireType(FireType.POOL) // POOL / JET
+ .evaluate(3600.0); // required survival time [s]
+
+ boolean need = pfp.isPfpRequired();
+ double thkMm = pfp.getRequiredPfpThicknessMm();
+ PfpDemandResult.PfpRating rating = pfp.getRating(); // NONE / H60 / J120 ...
+ ```
+
+ Determines whether unprotected steel reaches its critical temperature before the
+ required survival time, and if so the intumescent thickness and H/J rating.
+
## Source Term for External CFD
`ConsequenceAnalysisEngine.exportSourceTerm()` writes a JSON block usable by
PHAST, FLACS, KFX or DNV Safeti containing release rate, momentum, density,
duration and chemistry — the standard handoff format described in
`neqsim-agent-handoff`.
## Common Pitfalls
- **Stability class** — using class D ("typical") instead of F for hazard contours
under-predicts safe distance by 2–3×. Always run F at low wind for siting.
- **Heavy gas** — applying Gaussian to CO₂ / LPG releases under-predicts near-field
concentration. Switch to `HeavyGasDispersion` when density ratio > 1.2.
- **Probit constants** — different sources give different (a, b, n). Always cite
the source; the factories in `ProbitModel` use CCPS values.
- **Ignition probability** — small leaks (< 1 kg/s) often use 1–5 %, large
leaks (> 50 kg/s) up to 30 % delayed. Use scenario-specific values, not 100 %.
- **Flame view-factor** — the simple 1/(4πr²) point-source form is conservative
near the flame; use API 521 solid-flame for distances < 2 × flame length.
## Verification Tests
`src/test/java/neqsim/process/safety/{fire,dispersion,qra}/` contain JUnit 5
tests for every model. Run:
```bash
- ./mvnw test -Dtest=FireModelsTest,GaussianPlumeTest,ProbitModelTest,ConsequenceAnalysisEngineTest
+ ./mvnw test -Dtest=FireModelsTest,GaussianPlumeTest,ProbitModelTest,ConsequenceAnalysisEngineTest,Api537FlareFlameModelTest,HazardousAreaCalculatorTest,PfpDemandCalculatorTest
```
## See Also
- `neqsim-process-safety` — frequency side (HAZOP / LOPA / SIL)
- `neqsim-relief-flare-network` — PSV sizing and flare radiation
- `neqsim-depressurization-mdmt` — emergency depressurization source terms
- `neqsim-agent-handoff` — source-term JSON schema